2023年12月15日发(作者:2022年房车展时间和地点)
雅马哈R6--中英文
发动机使用手册翻译 04 YZF-R6
SS KIT MAN1AL
The Performance Edge
for excellent riders 2003 YZF-R6 Kit Manual
Please note:
Please understand that these parts are not
covered by the warranty.
?
The manufacturer does not take any
responsibility for problems caused by these parts.
?
These kit parts are intended exclusively for
racing purposes. You are strictly requested not to
use them for use on public roads.
?
The specifications and usage methods of these
kit parts along with the contents of this manual
are subject to change without notice for
improvement.
?
This manual has been written for persons having
knowledge and experience in the field of
motorcycles. Please refer to the service manual
for information on part assembly and
maintenance.
?
1 .Standard Specifications (SS spec.)
Item
Engine type
Spec
Liquid-cooled, 4-stroke,
In-Line DOHC 4-valve
Displacement 599.7 cc
Bore x stroke 65.5 mm x 44.5 mm
Compression ratio 12.4 - 13.0 : 1
Valve timing =105° =110°
(event angle)
Intake Exhaust
Squish height 0.60 mm (minimum) 氺
2 5SL-11603-00
氺
3 93210-17129
氺
4 5SL-1165A-00
氺
5 90179-07652
氺
6 4TV-12119-00
氺
7 4FM-12213-00
氺
8 5SL-13414-00
氺
9 5SL-15451-00
氺
15SL-1540 61-00
氺
15SL-1541 56-00
氺
15SL-1542 63-00
氺
193102-353 423
氺
190215-204 231
PISTON RING
SET
CIRCLIP
1
2
2
4
BOLT, 2
CON-ROD 4
NUT 2
4
SEAL, VALVE 4
STEM 8
GASKET, 3
TENTIONER
GASKET, 3
STRAINER
GASKET, 3
COVER 1
GASKET, 3
COVER 2
GASKET 1 3
GASKET 2
SEAL, OIL
WASHER
3
3 FOR DRIVE
AXLE
3 FOR CLUTCH
BOSS ?
?
?
氺
190151-06SCREW
5 008
2. Spark Plugs
Parts List
9 FOR BEARING
HOUSING
?
?
?
?
No. PART No. PART NAME Q\'TY REMARKS
1 5FL-94700-70 PLUG, 1 NGK
SPARK R0045Q-10
Set No.: 5FL-R045Q-70 (R0045Q-10, 4 plugs)
CAUTION:
Since these spark plugs use a copper gasket, caution
is required with respect to the following points
during installation.
?
1. The tightening torque is 1.0 - 1.2 kg m.
?
2. When not controlling torque, tighten by
turning only 30° after tightening by hand in the
case of new plugs. When reusing plugs, turn 15° to
tighten.
?
?
?
?
?
(30。)
3. AIS Plug Set (5SL-A4890-70)
This plug set is used when AIS (Air Induction
System), which is a device for purifying exhaust
emissions, is removed.
?
Parts List
No. PART No. PART NAME Q\'TY REMARKS
1 5SL-1482L-70 PLATE 2
2 93608-16M16 PIN 4
3 90338-08026 PLUG 1
?
?
?
Installation
1. Remove the hose and accompanying air-cut
valve assembly from the cylinder head cover.
?
2. Remove the cap from the hose and take out
the reed valve and plate from inside.
?
3. Install the plate (5SL-1482L-70) in place of the
cap. Be sure to apply liquid gasket to the plate.
4. Remove the cylinder head cover, then the four
collars fitted in the head cover, and install the PIN
(93608-16M16).
5. After removing the hose that was connected
from the air-cut valve assembly to the air filter case,
push in the plug (90338-08026) on the air filter side
to clog up. ?
?
?
4. Head Gaskets
Parts List
?
No. PART No. PART NAME Q\'TY REMARKS
1 5SL-11181-70 GASKET, 1 t=0.40 mm
HEAD CYL.
2 5SL-11181-75 GASKET, 1 t=0.45 mm
HEAD CYL.
3 5SL-11181-80 GASKET, 1 t=0.50 mm
HEAD CYL.
4 5SL-11181-85 GASKET, 1 t=0.55 mm
HEAD CYL.
The standard gaskets have a thickness of 0.60
mm.
?
These gaskets are used to adjust squish height.
They are normally used at a squish height of -75
(0.45 mm). In the case of machining the cylinder
(upper case), always make sure to measure the
squish height and select the gaskets so that it is
0.60 mm or more.
?
?
NOTE:
Squish height refers to the clearance between the
flat surface of the piston and the surface along the
head cylinder.
5. Camshaft and Cam Sprockets
Parts List
NPART No.
o.
PART
NAME
Q\'REMARKS
TY
1 5SL-12171-70
2 5SL-12181-70
3 5SL-12176-70
4 5SL-12177-70
SHAFT,
CAM 1
SHAFT,
CAM 2
SPROCKET, CAM 1
SPROCKET, CAM 2
1 INT.296
1 EXT.284
1 105°
1 110°
Intake Exhaust
Working angle 296° 284°
Valve timing 105° 110°
(sprocket)
Valve 0.17 - 0.23 mm 0.27 - 0.33 mm
clearance Cam
lobe
a: 33.45 - 33.55 a: 32.55 - 32.65
mm b: 25.16 - mm b: 25.09 -
25.26 mm 25.19 mm
Aligning of Valve Timing
? When assembling the camshaft,
always make sure to align the
valve timing. If this is not done,
not only will performance not be
enhanced when the camshaft is
assembled, it will also cause
damage to the engine.
? The valve timing (event angle)
here refers to a crank angle
formed from top dead center when
the valve is lifted highest.
? Use the cam sprocket included in
the kit for aligning valve timing.
The cam sprocket included in the
kit allows selection of five valve
timings. In the case of aligning for
the purpose of attaining a
minimum squish height of 0.60
mm, use of the center mounting hole allows setting for intake valve
timing of 105° and exhaust valve
timing of 110°.
? Valve timing adjustment range
can be changed to either ±1° or ±2°
relative to the center mounting
hole.
CAUTION:
1. In the case of using a new cam
chain, make sure to wear in by
assembling on the cam sprockets
as shown in the diagram below.
Since the cam chain stretches by
approximately 1° after completion
of wear-in, adjust by changing the
cam sprocket mounting positions
after re-measuring the cam timing.
Cam sprocket mounting positions EVENT ANGLE +2° (When cam chain is new)
6. Sub Radiator Set (5SL-A240A-70)
Parts List
No. PART No.
PART NAME Q\'TREMARKS
Y
1 5SL-1240A-80 SUB RADIATOR 1
ASSY
2 5SL-12467-70 COVER, 1
RADIATOR *
*
*
?
3 90465-13275 CLAMP
4 5SL-1244E-70 BRKT., 1 1
5 91317-06012 BOLT 1
6 5SL-12578-70 HOSE, 3 1
7 5SL-12584-70 JOINT, HOSE 3 1
8 5SL-12579-70 HOSE, 4 1
9 5SL-12552-70 HOSE, 8 1
10 5SL-12589-70 HOSE, 6 1
11 5SL-12588-70 HOSE, 5 1
12 5SL-12582-70 JOINT, HOSE 2 1
13 90450-38040 HOSE CLAMP 12
ASSY.
Installation Precautions
1. This kit assumes that the muffler kit set is
used. It cannot be mounted on the STD muffler by
itself, or may not be mounted either when a
competitor\'s muffler is installed.
?
2. Use the STD main radiator. Also use the STD
hose that goes into the radiator from the oil cooler.
?
3. Remove the cleaning fan attached to the STD
radiator
?
4. Do not fasten the hose clamp too tight. The
hose may become deformed and leak water.
?
5. After installation, check that the radiator and
hose are not in contact with the exhaust pipe.
? 6. Pass the clutch wire alongside on the outside
of ? (Joint, hose)
7. Trapped air in the water passage reduces
the cooling efficiency. When refilling water,
incline the motorcycle right and left to allow no
water to remain in the water passage. After
refilling, idle run the engine for a while with the
radiator cap removed. Then add water to fill up
the vacancy produced by escaping water and
? tighten the cap securely on the radiator.
7. Oil Pump Set (5MT-A3100-70)
Parts List
*
*
*
*
*
NPART No. PART Q\'REMARKS
oNAME TY
.
1 5MT-13336-0HOUSING, 1
0 ROTOR
2 5EB-13316-7COVER, 1
0 PUMP
3 5EB-13330-7PUMP 1
0 SHAFT
ASS\'Y
4 1WG-13310-0ROTOR 1
0 ASS\'Y
5 93603-17070 PIN, 1
DOWEL
6 93603-09106 PIN, 2
DOWEL
7 91317-06025 BOLT 3
8 90201-113K2 WASHER 1
9 5MT-13319-7SPACER 1
0
This kit reduces loss at high engine speeds by
decreasing the rotor width. This can be expected
to result in a 1 - 2% improvement in output. CAUTION:
During maintenance, place engine oil inside the
pump after assembling and rotate the shaft to
confirm that it rotates the
amount of oil discharged is less than the STD oil
pump, do not run the engine at engine speeds of
3000 rpm or below for long period of time (30
minutes or more). Operation at low engine
speeds for an extended period of time can cause
engine problems.
In the case of installing in a 1999 or 2000 engine,
use the housing of the STD oil pump for housing
①.
8. Air Funnel Set (Bell-Mouth Set) (5SL-A4460-70)
Parts List No. PART No. PART NAME Q\'TREMARKS
Y
1 5SL-14463-70 JOINT. 2 2
2 5SL-14469-75 FUNNEL, 1 2 L=24 mm
3 5SL-14454-7JOINT 2
0
4 5SL-14479-70 FUNNEL 2 L=9 mm
#1 #2 #3 #4
Installation Precautions:
1. Install the joint and funnel so that the air filter is
located in-between. Before installation, remove
the plate attached under the STD air filter case
and then the STD funnel.
2. Install the funnel and joint after applying a thin
coat of grease to their threads. They may have a
little gap between them and the case but do not
become loose with the STD rubber joint and
plate fastened.
3. For the standard settings, use the 9 mm funnel
for the #1 and #4 cylinders and the 24 mm funnel
for the #2 and #3 cylinders. This combination
may change according to the exhaust pipe
specifications or to the rider\'s preference.
4. Tendency subject to the funnel combination is
as follows:
When the longer STD funnel is used for the #2
and #3 cylinders, power tends to be weaker in
the high rev range but easier to handle in the
medium-rev range.
When the shorter STD funnel is used, the engine
tends to be more responsive in the high-rev
range but produce less torque in the medium-rev
range.
9. Air Filter Element Assembly
Parts List
No. PART No. PART NAME Q\'TREMARKS
Y
1 5SL-14450-70 ELEMENT 1
ASS\'Y
This air element is an improvement on the STD with
an increased 20% of intake efficiency. The raising
in the air passage sheds water, so the element is
also effective in a run in rainy weather. Regular maintenance is simple; simply blow air on the back
of the element.
10. Carburetor Clamp complete (5SL-1351A-70)
Parts List
No. PART No. PART NAME Q\'TREMARKS
Y
* 1 90450-63001 BAND 4
* 2 95307-04600 NUT 4
3 5SL-13573-70 BOLT, 1 3
4 5SL-1358A-70 ROD COMP. 1
This part is the one to improve the service of the
carburetor.
Cut off prominence for the positioning of the band
is in “joint, carburetor 1 ” before using.
The collar is provided to prevent overtightening.
However, under normal circumstances, it would
not become that tight.
Tightening by hand is sufficient.
When tightening the opening portion by hand, the
gap measures approx. 9 mm.
After threading M4 x 0.7, a new band must be used.
t Pipe Set (5SL-A4600-70)
No.
1
2
3
4
5
PART No.
5SL-14611-70
5SL-14621-70
5SL-14631-70
5SL-14641-70
5EB-14612-70
PART NAME
PIPE, EXT. 1
PIPE, EXT. 2
PIPE, EXT. 3
PIPE, EXT. 4
NUT, RING 1
Q\'TY
1
1
1
1
4
REMARKS
6
*
*
7
8
9
10
11
12
*
*
*5EB-14622-70
92017-08016
3YF-14613-01
5SL-14785-70
5SL-14750-70
5SL-1471K-70
5SL-21445-70
92014-08020
95607-08200
90507-20030
NUT, RING 2
BOLT
GASKET
DIFFUSER
SILENCER ASS\'Y
BRACKET
STAY
BOLT
NUT
SPRING
4
8
4
1
1
1
1
3
3
13
14
15 10
Made entirely of titanium, this exhaust set has less
weight and features a configuration that allows a
sub-radiator to be installed.
一
15 - CAUTION:
Reroute the clutch wire as shown below so as to
prevent it from contacting the exhaustpipe-
ission Gear Set (5SL-A7400-70)
Parts List
—
一16
5SL-17411-80
AXLE, MAIN
1
16T
12
90387-253M6
COLLAR
1
3
5SL-17151-70
GEAR, 5P
1
26T
4
90209-21332
WASHER
5
93440-25084
CIRCLIP
6
5SL-17131-80
GEAR, 3P
1
19T/25T
7
90387-2513E
COLLAR
1
5SL-17161-70
GEAR, 6P
1
22T
8
90209-22352
WASHER
1
910
90209-21351
WASHER
1
11
5SL-17121-70
GEAR, 2P
1
21T
12
5EB-15163-01
HOUSING
1
13
93306-30525
BEARING
1
14
90151-06008
SCREW
15
5SL-17421-00
AXLE, DRIVE
1
16
93306-30546
BEARING
1
17
90387-2504A
COLLAR
1
18
90387-2813C
COLLAR
1
19
5SL-17221-80
GEAR, 2W
1
36T
20
90209-25342
WASHER
21
93440-28062
CIRCLIP
22
5SL-17261-70
GEAR, 6W
1
24T
23
90387-2813D
COLLAR
24
5SL-17241-70
GEAR, 4W
1
31T
25
90209-25349
WASHER
1
26
90209-25350
WASHER
1
27
5SL-17231-80
GEAR, 3W
1
27T
28
5SL-17251-70
GEAR, 5W
1
30T
29
90387-2202V
COLLAR
1
30
5SL-17211-80
GEAR, 1W
1
34T
31
93102-35423
SEAL, OIL
1
氺No.
PART No.
PART NAME
Q\'TY
REMARKS
氺
氺
氺
氺
氺
氺
氺
氺
氺
氺
氺
氺
氺
氺
氺
氺
氺
氺
氺 Gear Ratio
SL-A7400-70
NO. OF
(OPTION)
NO. OF TEETH
(OPTION)
NO. OF TEETH
TD
(REFERENCE)
NO. OF
TEETH
(GEAR RATIO)
(GEAR RATIO)
(GEAR RATIO)
TEETH
(GEAR RATIO)
2ND
3RD
4TH
5TH
6TH
L/T
1ST
36/21
(1.714)
27/19
(1.421)
31/25
(1.240)
30/26
(1.153)
24/22
(1.090)
1.894
34/16
(2.125)
35/21
(1.666)
29/21
(1.380)
(H
(H
(H
1.947
31/15
(2.066)32/14
(2.285)
—
—
—
—
—
(2.095)
37/19
(1.947)
28/18
(1.555)
32/24
(1.333)
25/21
(1.190)
26/24
(1.083)
2.628
37/13
(2.846)CAUTION:
The gears of the kit transmission and those of the standard transmission are completely
incompatible.
Only combine the gears provided in the kit
transmission set
Gear Set1stGEAR SET A (5SL-A7411-70) Parts List
NO.
PART
NO.
PART
NAME
Q\'TY
REMARKS
1
5SL-17411-70
AXLE,
MAIN
1
15T
2
5SL-17211-70
GEAR,
1
WHEEL
1
31T
3
5EB-15163-01
HOUSING
1
4
93306-30525
BRG.
1
ST
1STGEAR SET C (5SL-A7411-90) Parts List
NO.
1
2
3
4
1
2
1
2
5SL-17211-90
5EB-15163-01
93306-30525
5SL-17411-90PART
NO.
PART
NAME
AXLE,
MAIN
HOUSINGBRG.Q\'TYGEAR,
1ST
WHEEL
1
1
1
1
1
1
1
1
REMARKS
32T
14T
2ndGEAR SET A (5SL-A7421-70) Parts List
NO.
5SL-17221-70
5SL-17121-70PART
NO.
PART
NAMEGEAR,
2ND
PINIONGEAR,
2ND
WHEEL
WHEEL
Q\'TYREMARKS
35T
21T
3rdGEAR SET A (5SL-A7431-70) Parts List
NO.
5SL-17231-70
5SL-17131-70PART
NAMEQ\'TYREMARKSGEAR,
3RD
PINIONGEAR,
3RD
29T
21TCAUTION:
1. These gear sets are capable of a combination
with the transmission gear sets contained in the
basic kit.
2. They are not interchangeable with the STD
transmission gears. If installed, they will cause .
ets
Parts List
No.
1
2
3
4
5
6
7
8
9
10
11
12
PART No.
4FN-17460-74
4FN-17460-75
4FN-17460-76
4FN-17463-71
5SL-25445-70
5SL-25446-70
5SL-25447-70
5SL-25448-70
5SL-25449-70
5SL-25450-70
5SL-25451-70
5SL-25452-70
PART NAME
SPROCKET, DRIVE
SPROCKET, DRIVE
SPROCKET, DRIVE
NUT
SPROCKET, REAR
SPROCKET, REAR
SPROCKET, REAR
SPROCKET, REAR
SPROCKET, REAR
SPROCKET, REAR
SPROCKET, REAR
SPROCKET, REAR
Q\'TY
1
1
1
1
1
1
1
1
1
1
1
1
REMARKS
14T
15T
16T
45T
46T
47T
48T
49T
50T
51T
52T
These parts are for 520 chain size (the standard
size is 532). Use the drive sprocket mounting nut
from the kit.
Table> Front Rea^ 45T 46T 47T 48T 49T 50T 51T 52T 14T 3.214 3.285 3.357 3.428 3.500 3.571 3.642 3.714 15T 3.000 3.066 3.133 3.200 3.266 3.333 3.400 3.466 16T 2.812 2.875 2.937 3.000 3.062 3.125 3.187 3.250 CHAIN = 520SIZE. Clutch Spring Set (5EB-A6330-70) Parts List No. 1 2 3 PART No. 3FV-2304E-70 5EB-90159-70 5EB-16559-70 PART NAME SPRING SCREW WASHER Q\'TY 6 6 6 REMARKS Specifications Kit Identification color Free length Mounting load Mounting height Red 50.2 mm 24.1 kgf 29.6 mm Standard White 50.0 mm 19.8 kgf 29.6 mm Tightening torque 80 Nm (8.0 m kg) This clutch spring set contains a spring featuring increased pressure load of approximately 20%, along with a washer for improving the durability of the spring itself and the pressure plate by suppressing excessive movement of the spring. 15. Friction Plate and Clutch Boss Parts List No. 1 2 PART No. 5EB-16321-72 5SL-16371-70 PART NAME PLATE, FRICTION BOSS, CLUTCH Q\'TY 8 1 REMARKS SET=5EB-A6321-72 The friction plate of this kit offers improved durability and operation feel in comparison with the standard friction plate. The clutch boss features improved durability as a result of surface treatment. PAINT \"VIOLET\" 17. ACM Set (5SL-F1400-70) Parts List No. 1 2 3 4 5 6 7 8 PART No. 5SL-81410-70 5SL-81450-70 5SL-15590-00 90149-08003 5SL-15411-70 91317-06025 92907-06600 5SL-15451-00 PART NAME STATOR ASS\'Y ROTOR STARTER CLUTCH BOLT COVER BOLT WASHER GASKET Q\'TY 1 1 1 3 1 4 4 1 REMARKS ASS\'Y=5SL-81400-70 Installation Precautions Before installing the rotor to the crank, degrease both of their tapers. 2. Before installation, apply engine oil to the thread and flange of the installation bolts. 3. When installing the stator coil to the cover, apply LOCTITE? to the bolts. 1. Control Unit (ECU) Parts List No. 1 PART No. 5SL-8591A-70 PART NAME ENGINE CONTROL UNIT Q\'TY REMARKS 1 ? Using the wire harness supplied in the kit, you can switch to control data of SS (Super Sports) specification or to control data of ST (Stock Sports) specification. ? SS specification is preset in the state in which the kit camshaft and the 2003 spec kit muffler and kit air filter are used. ST specification is preset in the state in which only the muffler is changed into kit parts. A change to ST specification can be made by removing the black 2-pin coupler located under the kit harness seat. ? Fuel injection is automatically adjusted responding to a change in atmospheric temperature and pressure. However, a change in the engine specification (as in the camshaft, valve timing, muffler, compression ratio, etc.) may result in malfunction. ? With the STD meter, this ECU can adjust the fuel injection and offset the ignition timing. CAUTION: ? This ECU cannot be used for the motorcycles of European and Australian specifications (with the wire harness number 5SL-82590-00) unless the kit wire harness (5SL-82590-70) is used in combination. The STD harness can be used in the motorcycles of USA and Canadian specifications, A: Fuel injection Adjustment Fuel injection amount can be adjusted in the following four ranges: Code C1: Fuel amount injected at 25% or less of throttle opening and at 3000 rpm or less of engine speed Code C2: Fuel amount injected at 25% or less of throttle opening and at 3000 rpm or more of engine speed Code C3: Fuel amount injected at 25% to 90% of throttle opening amount injected at 90% or more of throttle opening Code C4: Fuel Engine speed (rpm) C1 C2 C3 C4 Before changing the settings, check the engine for its characteristics in normal condition. It is recommended that the settings be checked with an A/F measuring instrument. Guidelines for setting Code C1: At 25% or less of throttle opening and at 3000 rpm or less of engine speed: This affects the idling stability and the feeling experienced during races. Too rich an air-fue丨 mixture may foul the spark plugs. Code C2: At 25% or less of throttle opening and at 3000 rpm or more of engine speed: This affects the feeling experienced during engine braking and at initial throttle opening. Make a change of 2 to 5% at a time while checking for any resulting changes. Code C3: At 25% to 90% of throttle opening: This affects the feeling experienced at half throttle opening. Make a change of 2 to 5% at a time and check for any resulting changes. Code C4: At 90% or more of throttle opening: This affects the feeling experienced at full throttle. Adjustment to too lean a mixture will lead to engine breakdown. Adjustment by checking the A/F is recommended. In particular, to adjust on the leaner side, make a change of 1 to 2% at a time while checking for the result. 12 to 13 is a targeted A/F. 03款雅马哈R6发动机(我校车队FSC赛车发动机)套件手册 请注意: 需要明白,这些部件不保修范围之内。 这些部件所造成的问题,制造商不承担任何责任。 这些套件部分专供赛车。严格要求不能在公共道路上使用。 与本手册的内容相关的套件部分的规格和使用方法如有更改,恕不另行通知改善。 这本手册由摩托车领域的知识和经验丰富的的人士编写。部分装配和维修的信息,请参阅服务手册。 目录: 1-套件部件 1-1基本套件组内容: 火花塞组件(您可以使用STD火花塞) 气缸盖垫片(T= 0.45毫米) 凸轮轴和凸轮链轮 空气漏斗组件(喇叭口组件) 空气过滤器滤芯组件 AIS插件组件 离合器弹簧组件 ACM组件 ECU和线束组件 套件手册 请注意:虽然这些在零件清单中有一个星号(*)表示零件为套件,但是需要个别零件时,他们可以通过一般的零件的销售渠道购买得到。 1-2发动机部件 1.维护组组件(5SL-MAINT-70) 零件清单: 氺 氺 氺 氺 氺 氺 氺 氺 氺 氺 氺 氺 氺 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 零件编号. 5SL-11181-00 5SL-11603-00 93210-17129 5SL-1165A-00 90179-07652 4TV-12119-00 4FM-12213-00 5SL-13414-00 5SL-15451-00 5SL-15461-00 5SL-15456-00 5SL-15463-00 93102-35423 零件名字 缸垫 活塞环 卡簧 连杆螺栓 螺母 油封,阀杆 垫片 垫片,过滤器 垫片,盖1 垫片,盖2 垫片1 垫片2 密封垫片,机油 Q\'TY 3 12 24 24 24 48 3 3 3 3 3 3 3 备注 驱动桥 氺 氺 14 15 90215-20231 90151-06008 垫圈 螺杆 3 9 BOSS离合器 轴承套 2火花塞零件清单: 组件号:5FL - R045Q-70(R0045Q-104插头) 注意: 由于这些火花塞使用的铜垫片,在安装过程中就以下几点需要注意: 紧固力矩为1.0 - 1.2kg m。在用手拧紧的情况下,如果不能使插头紧固扭矩转动30°。那么重新使用插头时,转动15°收紧。 No. 零件编号. 零件名字 Q\'TY 备注 1 5FL-94700-70 火花塞 1 NGK R0045Q-10 重新使用新垫片 插头组件(5SL-A4890-70) AIS(空气感应系统)是用于净化废气的排放的装置,当此装置被移除时,此插头起作用。 部件组成: No. 1 2 3 零件编号. 5SL-1482L-70 93608-16M16 90338-08026 零件名字 板 销 塞 Q\'TY 2 4 1 备注 安装: 从气缸盖罩拆下软管和附带的空气切断阀组件。 去掉软管顶部,从里面取出簧片阀和盖板。 用板(5SL-1482L-70)来代替盖。并且一定要使用液体垫片板。 拆下气缸盖罩,和在气缸盖罩上的四个固定套环,并安装PIN码(93608-16M16)。 除去链接空气切断阀组件和所述空气过滤器之间的软管,然后推入所述空气过滤器侧上用来阻塞的插头(90338-08026)。 4.气缸盖垫片零件清单: No. 1 2 3 4 零件编号. 5SL-11181-70 5SL-11181-75 5SL-11181-80 5SL-11181-85 零件名字 汽缸盖,垫片. 汽缸盖,垫片. 汽缸盖,垫片. 汽缸盖,垫片. Q\'TY 1 1 1 1 备注 t=0.40 mm t=0.45 mm t=0.50 mm t=0.55 mm 标准的垫圈的厚度为0.60毫米。这些密封垫是用于调整挤气高度。这些垫片通常用于在挤气-75(0.45毫米)的高度。在加工气缸时,不断地测量挤气的高度和选择的垫片,以确保挤气的高度是0.60毫米或0.60毫米以上。 注意:挤气高度是指活塞头部到气缸盖顶部的间隙。 冲压位置 5.凸轮轴和凸轮链轮零件清单: No. 1 2 3 4 零件编号. 5SL-12171-70 5SL-12181-70 5SL-12176-70 5SL-12177-70 零件名字 凸轮轴1 凸轮轴2 凸轮链轮 1 凸轮链轮 2 Q\'TY 1 1 1 1 INT.296 EXT.284 105° 110° 备注 扭矩为24Nm 技术指标: 进气 排气 284° 110° 工作角 气门正时(链轮) 296° 105° 气门间隙 凸轮凸角 0.17 - 0.23 mm a: 33.45 - 33.55 mm b: 25.16 - 25.26 mm 0.27 - 0.33 mm a: 32.55 - 32.65 mm b: 25.09 - 25.19 mm 气门正时校准: 1.当装配凸轮轴时,始终确保气门正时机构的精确性。如果不这样做,不仅不能提高凸轮轴 组装后的性能,这也将导致对发动机造成损坏。 2.气门正时指的是指当气门提升到最高时相对于上止点的一个曲轴转角。 3.使用凸轮链轮,这里的凸轮链轮为正时机构中的组件。作为套件的凸轮链轮允许在五个气 门正时机构中选择。在对齐的情况下,为实现高度为0.60毫米的最小挤气的目的,对安装 孔的中心进行设置,使进气门正时角为105°和的排气正时角为110°。 4. 气门正时的调节范围可以相对于所述安装孔的中心在±1°或±2°的范围内更改。 注意:在使用一个新的凸轮链的情况下,确保如下面的图表所示的方式安装在凸轮轴链轮上。 由于凸轮链在磨损完成后变化了约1°,所以再次重新测量凸轮正时之后,通过改变凸轮链 轮安装位置来对气门正时进行调整。 凸轮链轮安装位置: 6.副散热器组(5SL-A240A-70)零件清单: N 零件序列 零件名称 备注 Q\'TY 1 5SL-1240A-80 1 副散热器总成 2 5SL-12467-70 1 散热器盖 * 3 90465-13275 夹钳
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