宝马1系E87手册资料:mfp

2023年11月22日发(作者：audition)

Participant\'s Manual

conceptinfo@

?2004 BMW AG

München,Germany.Reprintofthismanualoritspartsrequirethewrittenapprovalof

the

BMW AG, München.

VS-12 Aftersales Training

Participant\'s Manual

Contents

Body-CompleteVehicle

E87

Objectives

Purpose of this Participant\'s Manual

Introduction

7

Objectives

Body - Complete Vehicle E87

Purpose of this Participant\'s Manual

The Participant\'s Manual is a documentThis Participant\'s Manual deals with the new

designedtoaccompanyaseminarwhileatthefeatures and further developments

same time serving as a source of reference.incorporated in the body as well as the

component locations.

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Introduction

Body - Complete Vehicle E87

Engine variants

The Regensburg plant will launch the E87 in?116i with N45 B16

2004. With this \"1 Series\" BMW is entering a

new market segment.

?118i with N46 B20 UL

The 116i, 118i and the 120i with 4-cylinder

?120i with N46 B20 OL

petrol engines will be available at the start of?118d with M47 D20 TU2 UL

seriesproduction.The118dand120dwith4-

cylinder diesel engines will also be offered.

?120d with M47 D20 TU2 OL

All E87 vehicles feature a longitudinal engine

in the front with rear-wheel drive.

1 -E87 - The 1 Series

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System overview

Body - Complete Vehicle E87

Complete vehicle

Dimensions and weights

1 -Garage dimensions E87

2 -Garage dimensions E87

Withalengthof4,227mm,theE87is35mmAt 1,430mm, its height exceeds that of the

shorter than the E46/5.E46/5 by 22mm. Depending on the

TheE87is1,751mmwideandthereforejust

motorization, the E87 weighs between

as wide as the E46/5.

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1,280kg and 1,335kg. It has a possibleIthasatrailerloadof1,200kg.Incomparison,

payload of 500kg (E46/5: 425kg).the E46/5 has a trailer load of 1,300kg.

Bonnet, engine compartment

The bonnet is made from steel and featurescompartment. For the first time, the AUC

soundinsulationsensorontheinside.AsontheE46,isnowmountedonthisfilterhousingin

thebonnetcanbesetintheservicingposition

with the aid of special tool 512170.

the vicinity of the bulkhead.

In the engine compartment, the vehicle

TheDME/DDEcontrolunitislocatedintheE-

identification number is punched on the right-

box. The filter housing of the heating/air

handwheelarchandthebodyshellnumberon

conditioning system must be removed first in

the left-hand wheel arch.

order to access the E-box.

The filter for the heating/air conditioning

Thewipermotorandthewiperlinkagearealso

system is accessible from the engine

accessible after removing this housing.

3 -Engine compartment

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Front headlight system

TheE87isequippedasstandardwithhalogen

headlights. Bi-xenon headlights are also

Two headlight adjusting screws are provided

optionally available. Adaptive headlights are

(horizontal/vertical adjustment). Adjusting

currently not planned for the E87.

screws are also provided to adjust the gaps

between the complete headlight assembly

Itisnotnecessarytoremovetheheadlightsin

and the body.

order to replace the bulbs. If, for any other

reasonitisnecessarytoremovethecomplete

This function not only enhances the visual

headlight system, the bumper trim panel

appearanceofthevehiclebutitalsoservesto

should be removed to prevent it being

minimize wind noise.

damaged.

4 -Front headlight system

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Front bumper

A new feature of the E87 bumper system isengine supports are only affected by impacts

the two-piece design of the bumper trimat speeds in excess of 15km/h.

panel. This feature reduces the costs of

repairing minor damage.

The bumper system therefore consists of a

The trim panel can withstand bumps at

top panel and a bottom panel. The bumper

speeds of up to 4km/h. The bumper carrier

carrier is located behind these panels,

absorbsforcesatspeedsbetween4km/hand

followed by the deformation elements. If

8km/hwhiledeformationelementsabsorbthe

applicable,thePDCsensorsandfoglightsare

forces between 8km/h and 15km/h. The

accommodated in the trim panel.

5 -Front bumper system

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Front end

After removing the bumper trim panel, theThe bowden cable assembly can be

complete front end, including the bumperdisconnected at its parting point. The screw

carrier, headlights, air ducts and bonnet lock,connections to the engine support must be

can be removed.releasedandtheelectricalconnectionstothe

headlights unplugged.

Front door

Thefrontdoorismadefromsteel.Itfeaturesa

side impact protection system together with

The outside mirror is secured with three

itsanchoring.Thedoorhandleispaintedinthe

screws to the door. A new feature of the

car colour and can be removed and installed

outsidemirrorisitscentralconnector,making

disassembly and assembly easier. If

similar to on the E46. A lock that can be

operated with the slide-in key of the

necessary,themirrorglassandhousingofthe

identification transmitter is integrated in the

outside mirror can be removed individually.

door handle on the driver\'s side.

6 -Outside mirror

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7 -Door trim panel/position of mounting screws

ThedoortrimpanelisattachedtothedoorbyAnother new feature is the clip-mounted

means of three mounting screws.windowthatisconnectedbymeansofclipsto

A new feature is that there is no airbag

the power window regulator.

integrated in the door trim panel. The sideTheE87isequippedwithstandardwithcable-

airbag is now incorporated in the seat.type power windows at the front.

A sound insulation mat that also keeps away

moisture is adhered to the back of the door

trim panel.

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Front seat

The E87 is available with basic seats andA new feature is that the side airbag is now

sports seats. Electrically adjustable versionsintegratedinthefrontseat.Theseatmustbe

are also available. The seats are further

removedinordertodismantlethesideairbag.

enhanced by a memory function as well as a

backrest width adjustment option (similar to

Allcoversandconnectorsarethenaccessible

M3 E46).

allowing the side airbag to be removed.

8 -Exploded view of front seat

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Instrument panel

9 -Instrument panel

Theinstrumentpanelisamulti-partunit.Itcan

be dismantled in the vehicle. Complete

The footwell module is located on the left-

removal is also possible without the need to

handA-pillarundertheleftfootwelltrimpanel.

remove the centre console.

The CAS is also positioned under the

Thefreshairgrillesareclip-mountedwhiletwo

instrumentpanelonthedriver\'ssidewhilethe

screws secure the instrument cluster to the

junction box is arranged on the passenger\'s

instrumentpanel.Theslotfortheidentification

side behind the glove compartment.

transmitter as well as the starter button are

The control units for CCC, CID as well as the

clipped.Theradioandairconditioningcontrol

controlmodulefortheheating/airconditioning

panel are also clipped into the instrument

systemarealsomountedinthecontrolpanel.

panel. Threaded connections are used to

secure the glove compartment and the

footwell trim panels below the instrument

panel.

Thesolarsensorisclip-mounted(twistlock).A

numberofcontrolunitsarealsolocatedinthe

area of the instrument panel.

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Centre console

No parts of the instrument panel need to beTheMRS5controlunitand,iffitted,antennas

removed in order to dismantle the centrefor the CAS are arranged under the centre

console.

console.

The covers at the rear end of the centreIfnecessary,emergencyoperationfortheshift

console in the area of the handbrake and

selector lever must be removed in order to

lock system is also accessible via the centre

accessthescrewconnections.Therearealso

console.Inthiscase,thecoveroftheselector

twomountingscrewslocatedinthefrontarea

levermustberemovedsothatthepawlforthe

shift lock can be operated with the aid of a

beneath the instrument panel.

screwdriver.

10 -Centre console mounting

Rear seat

A plug-in system is used to secure the rear

benchseatandthesiderests.Thecontrolunit

Byfoldingdowntheseats,thecapacityofthe

for the electric fuel pump (EKP) is located

luggage compartment can be increased from

undertheright-handbackrestontheE87with

theoriginal330litresto1,150litres.Askibag

diesel engine.

is optionally available.

The ISOFIX bracket is accessible after

removing the bench seat. ISOFIX is installed

as standard on the E87 and serves the

purpose of mounting child safety seats in the

rear compartment.

The seat backrest is split 2/3 to 1/3. The

headrests plug in.

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Roof liner

Twocontrolunitsareclippedintotherooflinersufficient space for removal and installation

oftheE87.TheFZDislocatedinthefrontareawithout damage being incurred, it is

and the USIS in the rear.recommended to remove at least one front

Removal for repairs is made more difficult as

seat.

the headliner is installed at the production

plant before the windscreen. To provide

Rear door

Inprinciple,thereardoorisdesignedsimilarlyas standard. Power windows are available as

to the front door. However, the rear door isan option.

equipped with mechanical window regulators

11 -Rear door structure

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Slide/tilt sunroof

A glass panel slide/tilt sunroof is optionallyThe wind deflector and water drain channel

available for the E87.can also be detached without having to

Forservicingpurposes,theglasspanelcanbe

removethesunroofcassettefromthevehicle.

adjustedorremovedandThe cable assemblies cannot be replaced. Ininstalledbymeansof

well-accessiblescrews.Thevisorcanalsobe

detached.Itisspring-mountedinthecassette.

this case, the entire sunroof cassette should

The electric motor is held by screws.

be replaced.

A new feature is that the control unit is no

The SHD requires initialization following

longer located on the motor but rather it is

assembly. This is achieved by pressing the

integrated in the FZD.

push-buttoninthetiltposition.Thesystemis

initialized after 20seconds.

12 -Slide/tilt sunroof

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Antenna locations

The E87 is equipped with one roof antennaOn the E87, the antenna for the remote

(aerial). This antenna is used for GPS,control is accommodated in the interior rear-

telephone, AM-FM1.

view mirror.

Further antennas are integrated in theInconnectionwiththecomfortaccessoption,

windscreen.TheyareusedforFM2,FM3and

antennas can still be found in the front door

diversity functions (there is currently no TV

function for the E87).

handles, in the vehicle interior, in the luggage

compartment and on the rear bumper. The

antennas in the vehicle interior are arranged

on the tunnel panel at the level of the ashtray

and centre console armrest.

Rear hatch

The rear hatch is a one-piece componentThe lock with integrated actuator is also

made from steel. The window is bonded andaccessible after removing the inner trim

cannot be opened separately.

panels.

TheBMWbadgeservesasthepush-buttontoThe rear hatch can be adjusted at the hinges

open the rear hatch.

equipped with corresponding slot.

Inanemergency,acableassemblyallowstheThewipermotorfortherearwindowwiperas

rear hatch to be opened from the inside.

well as the mounting of the push-button for

The 3rd brake light and antenna amplifier are

openingtherearhatchareaccessiblefromthe

mounted on the inside of the rear hatch. The

inner side of the rear hatch.

trim panels must be removed in order to

access these components.

13 -Rear hatch

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Luggage compartment

Since the E87 is equipped with run-flat tyres

as standard, there is no spare wheel in the

for the ball head of the detachable towing

luggagecompartment.Insteadoftheluggage

hitch.

compartment well, the battery as well as the

The luggage compartment has a capacity of

control units for PDC, RDC, AHM and a

330litres.Byfoldingdowntherearseats,the

telephonecontrolunitarelocatedinthisarea.

capacity can be increased to 1,150litres.

In connection with the corresponding

As part of the phase-in of the comfort access

equipment,theTop-HiFiamplifierandtheCD

system,theCAcontrolunitwillalsobelocated

in the luggage compartment in the vicinity of

changer are additionally arranged on the side

panel on the left side of the luggage

the battery.

compartment. Space is additionally provided

Rear bumper system

A new feature of the rear bumper is its two-screw-mounted from the wheel arch side as

piece design. The top and bottom sectionswellasfromthebottom.Itisonlyclippedinin

canbereplacedseparately.Thetrimthe top section.panelcan

also be removed as a complete unit. It is

14 -Rear bumper panel

The steel carrier which features two crash

boxes and is screw-mounted to the body is

differs completely from the version without a

located behind the bumper trim panel. Two

towing hitch.

versions of the steel bumper carrier are

The trim panel is designed such that it can

available. Apart from the mounting points on

withstand small bumps at speeds of up to

the body, the version for the towing hitch

4km/h without damage. The bumper carrier

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absorbs forces at speeds between 4-8km/h.Furthermore, PDC sensors as well as the

The crash boxes deform and absorb impactsmount for the number plate are integrated in

at speeds up to about 15km/h. The sheet

metalcomponentsofthevehiclestructureare

the bumper trim panel.

only affected by impacts at higher speeds.

Rear light clusters

TherearlightclustersoftheE87areequippedThelampcarrierisaccessible.Itisclippedinto

with conventional lamp technology. LEDs arethe rear light cluster and carries all the lamp

not used.

bulbs.

FourlampbulbsperrearlightclusterservetheToremovethecompleterearlightcluster,itis

brake light, direction indicator light, reversing

light, tail light and rear fog light.

necessary to release three lock nuts that are

alsoaccessiblethroughtheserviceflapinthe

A flap can be removed in the luggage

luggage compartment trim panel.

compartment trim panel for the purpose of

replacing the bulbs.

15 -Rear light cluster

IndexExplanationIndexExplanation

1Tail light/rear fog light3Reversing light

2Direction indicator light4Tail light

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Bodyshell

In order to satisfy the demanding crashthe load bearing capacity has been increased

requirements (5 star Euro NCAP), new steelsubstantially compared to conventional steel

grades(polyphasesteels)havebeenusedina

large number of body reinforcements in the

grades. These steel grades still retain their

frontend,B-pillarandrearend.Consequently,

good welding properties.

16 -Reinforcements of the E87 bodyshell

IndexExplanationIndexExplanation

1Carrier support Bulkhead5B-pillar

2Longitudinal member6Entrance

3Tunnel, front and rear7Seat cross member

4A-pillar

Thebodyshellisfullygalvanizedandequippedextremely sturdy tunnel additionally supports

with a safety passenger cell.thebulkhead.Thefrontaxlecarrierisafurther

The static rigidity is approx. 16,000Nm/

importantcomponentintheenergyreduction

degree (E46/5: 14,500Nm/degree). The

system. The vehicle interior is additionally

dynamic rigidity is 31.6Hz (E46/5: 29.2Hz).

protected by the carrier support-bulkhead

To relieve the load on the bulkhead, the

cross member. This also includes the sill

enginesupportisdesignedsuchthatitbends

reinforcements and crash reinforcements at

in when subject to severe impact. An

the rear of the engine support. Rigid

longitudinalstrutstructuresandtunnelclosing

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plates further enhance the high protection

offered by the passenger compartment.

17 -Use of materials

IndexExplanationIndexExplanation

1Up to 260N/mm (tensile strength)3400 - 950N/mm

22

2300 - 380N/mm4Plastic pan

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18 -Body rigidity E87

IndexExplanation

1Rear window frame

2Integration of water channel and rear light cluster unit in

3Rear luggage compartment cross member at transition to wheel arch carrier support

4C-pillar reinforcement at transition to rear window frame

5Luggage compartment cross member, side

6Wheel arch support

7Side frame connection, bottom

The high rigidity of the E87 body is alsoHere, longitudinal brace structures with cross

continued through to the rear area.membersareusedasthemainloadpathsfor

the purpose of absorbing the crash forces.

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Abbreviations

AHMTrailer module

AUCAutomatic recirculated-air control

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