CQI-17 checklist(中英)

2023年12月18日发(作者：最便宜的两座跑车)

CQI-17Special Process: Soldering System AssessmentVersion 1, Issued 3/2010Special Process: Soldering Process Assessment (General Facility Overview)The contents of all published materials are copyrighted by the Automotive Industry Action Group unless otherwise indicated. All rights are preserved by AIAG, and content may not be altered or disseminated, published, or transferred in part of such content. The information is not to be sold in part or whole to anyone within your organization or to another company. Copyright infringement is aviolation of federal law subject to criminal and civil penalties. AIAG and the Automotive Industry Action Group are registered service marks of the Automotive Industry Action mentQuestionNumberQuestionRequirements and GuidanceObjective EvidenceN/ASatisfactoryNotSatisfactoryNeeds ImmediateAction1.1Is there a dedicated andqualified soldering expert on-site?是否有一个专门的，合格的现场焊接专家？1.2Does the solderingorganization performadvanced quality planning?组织针对焊接进行先期质量策划？1.3Are soldering FMEA\'s up todate and reflecting currentprocessing?焊接FMEA的是否是最新的并反映当前的制程？1.4Are soldering process controlplans up to date andreflecting current processing?焊接过程控制计划是否是最新的并反映当前的制程？To ensure readily available expertise, there shall be a dedicated and qualified soldering expert on site.必须有一个专门的，合格的现场焊接专家，以确保随时有专业知识可用。This individual shall be a full-time employee and the position shall be reflected in the organization chart.此人必须是一个全职雇员，其岗位应体现在在组织结构图。A job description shall exist identifying the qualifications for the position including metallurgical and soldering knowledge.该岗位必须有资格要求，需包含焊接知识的金相学（冶金）的知识。The qualifications shall include a minimum of 5 years experience in soldering operations or a combination of a minimum of 5 years of formal metallurgical education andsoldering experience.资格必须包括至少5年的焊接作业工作经验或同时有5年的正式金相学（冶金）教育及焊接经验。The organization shall incorporate a documented advance quality planning procedure. A feasibility study shall be performed and internally approved for each part.组织必须有文件化先期质量策划程序。每个型号都必须进行可行性并批准。Similar parts can be grouped into part families for this effort as defined by the organization.组织可以把类似的型号定义为一个系列。After the part approval process is approved by the customer, no process changes are allowed unless approved by the customer. The soldering organization shallcontact the customer when clarification of process changes is required. This clarification of process changes shall be documented.客户核准PPAP后的制程变更必须得到客户的批准。当客户要求对变更进行澄清时，焊锡组织必须联系客户。对于变更的澄清必须记录在案。The organization shall incorporate the use of a documented Failure Mode and Effects Analysis (FMEA) procedure and ensure the FMEA\'s are updated to reflect currentpart quality status.组织应必须有一个文件化的失效模式与效应分析（FMEA）程序，并确保对FMEA的及时更新反映当前产品质量状况。The FMEA shall be written for each part or part family or they may be process-specific and written for each process.必须对每个型号或系列建立书面的FMEA，或针对具体的制程按制程别建立FMEA。In any case, they shall address all process steps from part receipt to part shipment and all key soldering process parameters as defined by the organization.不管采取何种方式，必须包含从收料到发运的所有过程步骤并包含组织定义的所有关键焊接过程的的焊接工艺参数。A cross-functional team shall be used in the development of the FMEA. All special characteristics, as defined by the organization and its customers, shall be identified,defined, and addressed in the 的制定必须采取多功能团队合作的方法。所有组织或客户定义的特殊特性，必须被识别，定义，并体现在FMEA中。The organization shall incorporate the use of a documented Control Plan procedure and ensure the Control Plans are updated to reflect current controls.组织必须有文件化的控制计划程序，并确保控制计划及时更新以反映当前的管控。The Control Plans shall be written for each part or part family or they may be process-specific and written for each process.必须对每个型号或系列建立书面的控制计划，或针对具体的制程按制程别建立控制计划。In any case, they shall address all process steps from part receipt to part shipment and identify all equipment used and all key solder process parameters as defined bythe organization.不管采取何种方式，必须包含从收料到发运的所有过程步骤并包含组织定义的所有关键焊接过程的的焊接工艺参数。A cross-functional team, including a production operator, shall be used in the development of Control Plans, which shall be consistent with all associated documentationsuch as work instructions, shop travelers, and FMEA\'s.? All special characteristics, as defined by the organization and its customers, shall be identified, defined, andaddressed in the Control Plans.控制计划的制定必须采取多功能团队（包括作业员）合作的方法，并与所有的关联文件如工作指导书，流程单，FMEA一致。所有组织或客户定义的特殊特性，必须被识别，定义，并体现在控制计划中。Sample sizes and frequencies for evaluation of process and product characteristics shall also be addressed consistent with the minimum requirements listed in theProcess Tables.针对过程和产品特性的评价的样本大小和频率体现在控制计划中，，还应当符合Process Tables列出的最低要求。Section 1 - Management Responsibility and Quality Planning? 2010 Automortive Industry Action Group (AIAG)1 of 6CQI-17Special Process: Soldering System AssessmentVersion 1, Issued 3/2010Special Process: Soldering Process Assessment (General Facility Overview)The contents of all published materials are copyrighted by the Automotive Industry Action Group unless otherwise indicated. All rights are preserved by AIAG, and content may not be altered or disseminated, published, or transferred in part of such content. The information is not to be sold in part or whole to anyone within your organization or to another company. Copyright infringement is aviolation of federal law subject to criminal and civil penalties. AIAG and the Automotive Industry Action Group are registered service marks of the Automotive Industry Action mentQuestionNumberQuestionRequirements and GuidanceTo ensure all customer requirements are both understood and satisfied, the organization shall have all related solder and customer referenced standards andspecifications available for use and a method to ensure that they are current.为了确保所有客户的要求都理解和满足，该组织必须具有的所有相关的焊接和客户参考标准和规范可供使用，并有方法确保它们是最新版本。Such standards and specifications include, but are not limited to, those relevant documents published by IPC, SAE, AIAG, ASTM, General Motors, Honda, Ford, andChrysler.这些标准和规范包括但不限于，由IPC, SAE, AIAG, ASTM,通用，本田，福特和克莱斯勒公布的有关文件。The organization shall have a process to ensure the timely review, distribution, and implementation of all customer and industry engineering standards / specificationsand changes based on customer-required schedule. Timely review should be as soon as possible and shall not exceed two working weeks.组织必须有一个程序，以确保及时审查，分发和执行所有客户和工业工程的标准/规范，且变更的时间需要符合客户的要求。评审应当尽快，不得超过两个工作周。The organization shall document this process of review and implementation, and it shall address how customer and industry documents are obtained, how they aremaintained within the organization, how the current status is established, and how the relevant information is cascaded to the shop floor within the two-week period.组织必须将这一文件审查和实施过程进行文件化，并包括如何取得客户和行业文件，如何在组织中保持，当前的状态是如何建立的，以及如何相关的信息如何在两星期内传递到车间去。The organization shall identify who is responsible for performing these solder organization shall have written process specifications for all active processes and identify all steps of the process including relevant operating parameters.

Examples of operating parameters include process temperatures, cycle times, atmosphere or gas flow settings, belt speeds, etc. Such parameters shall not only bedefined, they shall have operating tolerances as defined by the organization in order to maintain process control.焊锡团队必须针对这些在用制程制定书面化的制程规范，识别所有步骤包括相关的作业参数。参数包括温度循环时间，气氛或气流设定，传送带速度等等。组织不仅要定义这些参数，而且还必须规定公差范围以维持制程管控。These process specifications may take the form of work instructions, job card, computer-based recipes, or other similar documents.这些制程规范文件的形式可以是作业指导书，工艺卡，电子化的菜单，或其他类似文件。To demonstrate each process is capable of yielding acceptable product the organization shall perform process capability studies for the initial validation of eachprocess, after relocation of any process equipment, & after a major rebuild of any equipment.为了证明每道工序都能够生产出良品，组织必须对执行初始能力分析，设备搬迁，以及设备重要翻新。The organization shall define what constitutes a major rebuild.组织应定义什么是重要的翻新。Initial process capability studies shall be conducted for all solder processes per manufacturing line defined in scope of work & in accordance with customerrequirements.根据工作范围和客户要求定义的生产线，需要对所有的焊接过程做初始过程能力研究。A manufacturing line may include a combination of equipment that is integrated in the performance of a solder process, eg, printing, placement, and reflow. Capabilitystudy techniques shall be appropriate for the solder product characteristics, eg, paste height and thermal profiling. Any specific customer requirements shall be met, inthe absence of customer requirements, the organization shall establish acceptable ranges for measures of capability.生产线包括影响焊接制程的设备组合，如印刷，贴片和回流焊。制程能力分析方法必须适用于焊接产品的特性，如锡膏厚度和温度曲线。必须满足客户的特殊要求，如果没有客户特殊要求，组织必须建立可接受的能力分析措施。An action plan shall exist to address the steps to followed in case capability indices fall outside customer requirements or established ranges.当出现过程能力指数超出客户或组织制定的范围，必须有对策措施并追踪。The analysis of products and processes over time can yield vital information for defect prevention efforts.通过产品和制程的时间推移分析可以发现缺陷预防的重要信息。The organization shall have a system to collect, analyze, and react to product or process data over time.组织应有一个系统来随时间推移收集和分析这些数据，并对策？Methods of analysis shall include ongoing trend or historical data analysis of product or process parameters.分析方法应包括对产品和过程参数的趋势图和历史数据分析。The organization shall determine which parameters to include in such analysis.组织应确定需要分析哪些参数。Management shall review the soldering process data at intervals not to exceed 24 hours. The soldering process data includes but is not limited to thermal profiles, SPC,set up sheets and maintenance logs, through-put, management review shall include efforts to detect out-of-control conditions or alarm conditions. The process of reviewing the soldering process data shall bedocumented and this requirement also applies to computerized ment shall review the soldering process data at intervals not to exceed 24 hours. The soldering process data includes but is not limited to thermal profiles, SPC,set up sheets and maintenance logs, through-put, etc.管理者审查对焊接过程的数据审查间隔不超过24小时。焊接过程数据包括但不限于温度曲线，SPC，设定表，维护记录表，通过量等。The management review shall include efforts to detect out-of-control conditions or alarm conditions.管理者必须评审对探测超出管控条件或报警条件方面的努力。The process of reviewing the soldering process data shall be documented and this requirement also applies to computerized data.焊接制程数据审查应当记录，这一要求也适用于电子化的数据。Objective EvidenceN/ASatisfactoryNotSatisfactoryNeeds ImmediateAction1.5Are all soldering related andreferenced specificationscurrent and available? Forexample: IPC, SAE, AIAG,ASTM, General Motors,Honda, Ford, and Chrysler.是否所有焊接有关的和引用的规范当前可用版本？例如IPC，SAE，AIAG，ASTM，通用汽车，本田，福特和克莱斯勒。1.6Is there a written processspecification for all activeprocesses?是否针对这些在用制程有书面化的程序规范？1.7Has a valid processcapability study beenperformed initially and afterprocess equipment has beenrelocated, or had a majorrebuild?在初始、设备搬迁、或重要的翻新后进行过程能力的验证。1.8Does the solder organizationcollect and analyze data overtime, and react to this data?是否随时间推移收集和分析这些数据，并对策？Is management reviewing thesoldering process dataevery 24 hours?Is management reviewing thesoldering process data every24 hours?是管理者是否每24小时审查焊接过程数据？1.91.9? 2010 Automortive Industry Action Group (AIAG)2 of 6CQI-17Special Process: Soldering System AssessmentVersion 1, Issued 3/2010Special Process: Soldering Process Assessment (General Facility Overview)The contents of all published materials are copyrighted by the Automotive Industry Action Group unless otherwise indicated. All rights are preserved by AIAG, and content may not be altered or disseminated, published, or transferred in part of such content. The information is not to be sold in part or whole to anyone within your organization or to another company. Copyright infringement is aviolation of federal law subject to criminal and civil penalties. AIAG and the Automotive Industry Action Group are registered service marks of the Automotive Industry Action mentQuestionNumberQuestionRequirements and GuidanceObjective EvidenceN/ASatisfactoryNotSatisfactoryNeeds ImmediateAction1.101.111.111.121.131.131.14Are internal assessmentsbeing completed on anannual basis, at a minimum,The organization shall conduct internal assessments on an annual basis, at a minimum, using the AIAG AIAG SSA?组织必须至少每年进行一次内部评估，使用AIAG的SSA（焊接系统审查）。是否至少每年进行一次内部评估，使用AIAG的SSA（焊接系统审查）？The quality management system shall include a documented process for rework and repair that shall include authorization from a designated individual, a recognizedteam of experts, or customer requirement. The rework and repair procedures shall describe product characteristics for which rework and repair is allowed as well asIs there a system in place tothose characteristics for which rework is not ize rework or repair andAny rework or repair activity shall require a processing control sheet issued by qualified technical personnel denoting the necessary solder rework or repair. Recordsis it documented?shall clearly indicate when and how any material has been reworked or repair. Repaired parts shall meet inspection standards, and must be verified by a secondaryprocess such as in-circuit quality management system shall include a documented process for rework and repair that shall include authorization from a designated individual, a recognizedteam of experts, or customer requirement.质量管理体系必须有文件化程序规定由指定人员，公认的专家团队，或客户要求来授权返工和修理。The rework and repair procedures shall describe product characteristics for which rework and repair is allowed as well as those characteristics for which rework is notIs there a system in place ize rework or repair and返工和修理程序文件应描述哪些产品特性允许返工和维修，哪些不允许返工。is it documented?Any rework or repair activity shall require a processing control sheet issued by qualified technical personnel denoting the necessary solder rework or repair.是否有一个制度，对返工或修任何返工或维修活动，必须由合格的技术人员发行的过程控制表来指示必要的返工和维修。理授权并记录？Records shall clearly indicate when and how any material has been reworked or repair.记录应清楚地表明何时以及如何返工或维修材料。Repaired parts shall meet inspection standards, and must be verified by a secondary process such as in-circuit test.修复部分应满足检验标准，而且必须经过再一次验证，如ICT。Does the Quality DepartmentThe quality management system shall include a process for documenting, reviewing, and addressing customer concerns and any other concerns internal to thereview, address, nt customer and质量管理体系应包括一个文件化的过程，用于记录，审查和处理客户及组织内部关注的问题点。internal concerns?A disciplined problem-solving approach shall be used.请问品质部是否审查，处理，必须使用系统的问题解决方法。客户和内部关注的问题？Is there a continualimprovement plan applicableThe solder organization shall define a process for continual improvement for each solder process identified in the scope of the SSA. The process shall be designed toto each process defined inbring about continual improvement in quality and productivity. Identified actions shall be prioritized and shall include timing (estimated completion dates). Thethe scope of theorganization shall show evidence of program ment?The solder organization shall define a process for continual improvement for each solder process identified in the scope of the there a continualimprovement plan applicable组织必须对该评估表中列的每个过程都有持续改进计划。to each process defined inThe process shall be designed to bring about continual improvement in quality and productivity. Identified actions shall be prioritized and shall include timing (estimatedthe scope of thecompletion dates).assessment?这一程序应旨在对质量和生产效率的不断提高。识别的对策需优先执行并包括预定完成日期。是否对该评估表中列的每个过The organization shall show evidence of program effectiveness.程都有持续改进计划？组织必须证明程序的有效性。Does the Quality Manager ordesignee authorize theThe Quality Manager is responsible for authorizing and documenting appropriate personnel to disposition quarantine material, such as components that are out ofdisposition of material tine status?质量经理负责授权并记录适当的人员来处置隔离的材料，如超出公差的零件。质量经理或指定人员来授权对隔离产品的处置？? 2010 Automortive Industry Action Group (AIAG)3 of 6CQI-17Special Process: Soldering System AssessmentVersion 1, Issued 3/2010Special Process: Soldering Process Assessment (General Facility Overview)The contents of all published materials are copyrighted by the Automotive Industry Action Group unless otherwise indicated. All rights are preserved by AIAG, and content may not be altered or disseminated, published, or transferred in part of such content. The information is not to be sold in part or whole to anyone within your organization or to another company. Copyright infringement is aviolation of federal law subject to criminal and civil penalties. AIAG and the Automotive Industry Action Group are registered service marks of the Automotive Industry Action mentQuestionNumberQuestionAre there procedures or workinstructions available to thesolder personnel that definethe soldering process?是否有程序或作业指导书可用于焊接人员焊接过程中定义？Is management providingemployee training forsoldering?管理层是否对员工提供焊接培训？Is there a responsibilitymatrix to ensure that all keymanagement and supervisory functions are performed byqualified personnel?是否有权责矩阵，以确保所有关键的管理和监督职能由合格的人员进行？Requirements and GuidanceThere shall be procedures or work instructions available to soldering personnel covering the soldering process.必须提供程序或作业指导书给负责焊接工艺的人员。These procedures or work instructions shall include methods of addressing potential emergencies (such as power failure), equipment start-up, equipment shut-down,product segregation (See 2.8), product inspection, and general operating procedures.这些程序或作业指导书应包括处理可能的紧急情况（如停电），设备启动，设备停机，产品隔离（见2.8），产品检验，以及一般操作程序的方法。These procedures or work instructions shall be accessible to shop floor personnel.这些程序或作业指导书必须在车间易于取得。The organization shall provide employee training for all soldering operations. All employees associated with the soldering process, including backup and temporaryemployees, shall be trained.组织应提供对所有焊接作业的员工提供培训，包括临时和替补人员。Documented evidence shall be maintained showing the employees trained and the evidence shall include an assessment of the effectiveness of the training.

Management shall define the qualification requirements for each function, and ongoing or follow-up training shall also be addressed.必须保存培训和考核的记录。管理者每个岗位的合格要求，并定义持续培训或补充培训。The organization shall maintain a responsibility matrix identifying all key management and supervisory functions and the qualified personnel who may perform suchfunctions.组织必须保持权责矩阵，以识别所有重要的管理和监督职能和可进行相关工作的合格的人员。It shall identify both primary and secondary (backup) personnel for the key functions (as defined by the organization).针对关键职能必须定义主要责任人和代理人（根据组织定义）。This matrix shall be readily available to management at all times.这个矩阵表必须随时可以提供给管理层。The organization shall have a documented preventive maintenance program for key process equipment (as identified by the organization).组织必须有一个关键工艺设备的预防性维护计划（根据组织确定的）。The program shall be a closed-loop process that tracks maintenance efforts from request to completion to assessment of effectiveness.该计划应是一个闭环过程，跟踪从申请到完成的以评价有效性。Equipment operators shall have the opportunity to report problems, and problems shall also be handled in a closed-loop manner.设备操作人员必须有机会报告问题，而且和问题的处理方式也应在一个闭环的过程。Company data, eg, downtime, quality rejects, first-time-through capability, recurring maintenance work orders, and operator-reported problems, shall be used to improvethe preventive maintenance program.公司数据，如停机时间，质量退货，一次通过旅，重复性维修工作，以及操作员报告的问题，必须用于改善预防性维修计划。Furnaces and generators shall be scheduled for burn-out at frequencies determined by the organization.组织必须按照预定的频次进行定期的对炉子和发电机进行烧烬。Maintenance data shall be collected and analyzed as part of a predictive maintenance program.维护数据必须收集并分析作为预测维护的一部分。Objective EvidenceN/ASatisfactoryNotSatisfactoryNeeds ImmediateAction1.151.161.171.18Is there a preventivemaintenance program? Ismaintenance data beingutilized to form a predictivemaintenance program?是否有一个预防性的维护计划？维护数据用于制定预测性维护计划？1.19Has the solderingorganization developed acritical spare part list and arethe parts available toThe soldering organization shall develop and maintain a critical spare parts list and shall ensure the availability of such parts to minimize production ze production组织应建立并保持一个关键零件清单，并应确保备用零件供应，以减少生产中断。disruptions?组织是否制定的关键备件清单，并提供备件，以尽量减少生产中断？Section 2 - Floor and Material Handling Responsibility2.1Does the facility ensure thatthe data entered in thereceiving system matches theDocumented processes and evidence of compliance shall exist, eg, shop travelers, work orders, etc. The facility shall have a detailed process in place to resolveinformation on the customer\'sreceiving ng documents?必须有文件化的程序和符合性证据，如流程单，工单等。组织必须有详细的程序，以解决接收的差异。工厂是否确保接收系统的输入的数据符合客户发货文件上的信息？? 2010 Automortive Industry Action Group (AIAG)4 of 6CQI-17Special Process: Soldering System AssessmentVersion 1, Issued 3/2010Special Process: Soldering Process Assessment (General Facility Overview)The contents of all published materials are copyrighted by the Automotive Industry Action Group unless otherwise indicated. All rights are preserved by AIAG, and content may not be altered or disseminated, published, or transferred in part of such content. The information is not to be sold in part or whole to anyone within your organization or to another company. Copyright infringement is aviolation of federal law subject to criminal and civil penalties. AIAG and the Automotive Industry Action Group are registered service marks of the Automotive Industry Action mentQuestionNumberQuestionIs product clearly identifiedand staged throughout themanufacturing solderingprocess?整个焊接过程中全过程中产品是否清楚地标识并实施？Is lot traceability and integritymaintained throughout allprocesses?是否在焊接的全过程波保证批次的追溯性和完整性？Are procedures adequate toprevent movement of non-conforming product/materialinto the production system?是否有适当的程序规定以防止不合格产品流入到生产系统？Requirements and GuidanceProcedures for part and container identification help to avoid incorrect processing or mixing of lots. Appropriate location and staging within the facility also help toensure that orders are not shipped until all required operations are performed. Customer product shall be clearly identified and staged throughout the soldering process.对产品和容器在的标识进行规定以避免不正确的处理和混淆。在工厂内部划分适当的场所（定置）和阶段管理可以保证在所有的工序未完成之前，订单产品是不会发运的。顾客产品在焊接全过程中必须清楚地标识并在整个中分阶段存储Unsoldered product, in-process, and finished product shall be properly segregated and identified. All material shall be staged in a dedicated and clearly defined area.未焊接品、在制品、完工品应适当地分类和标识。所有的材料均应放在一个被清楚识别的专门区域内分段运输。Out-going lot(s) shall be traceable to the incoming lot(s).输出的批次能追溯到输入的批。The discipline of precisely identifying lots and linking all pertinent information to them enhances the ability to do root cause analysis and continual improvement.批次准确识别的原则和与批次相关信息的链接能提高分析根本原因和持续改进的能力。Traceability should include bulk packed components used for manual insertion processes.可追溯性程序应包括散装零件用于手插制程。The control of suspect or non-conforming product/material is necessary to prevent inadvertent shipment or contamination of other lots.必须对可疑品或不合格品进行控制，以防止错误的发运和混入其它批次。Procedures shall be adequate to prevent movement of non-conforming product into the production system. Procedures shall exist addressing proper disposition,product identification and tracking of material flow in and out of hold area.必须有适当的程序规定用于防止不合格产品流入到生产系统。必须有文件规定适当的处理、产品标识以及原材料进出隔离区域的追踪。Non-conforming hold area shall be clearly designated to maintain segregation of such material.应明确指定不合格区域，以保持这类材料的隔离。The soldering organization shall have documented procedures to identify and segregate improperly soldered parts for each process/equipment resulting from equipmentfailures/e-stop/loss of power.组织应有书面程序，以识别和隔离每个过程或设备由于设备故障/紧急停止/断电导致的焊接不良品。Containers handling customer product shall be free of inappropriate material.装有顾客产品的容器内应无不当材料。After emptying and before re-using containers, containers shall be inspected to ensure that all parts and inappropriate material have been removed. The source ofinappropriate material shall be identified and addressed. This is to ensure that no nonconforming soldered parts or inappropriate material contaminate the finished lot.在清空和使用容器前，必须对容器进行检查，确保没有残留的部件或材料。异物的来源应识别和处理。以确保没有不合格的零件或不当材料混入完成品。Loading parameters shall be specified, documented and controlled. Examples include parts per rack and load size.装料参数必须定义，记录和控制。例子包括每架的产品数和装料大小。Objective EvidenceN/ASatisfactoryNotSatisfactoryNeeds ImmediateAction2.22.32.42.6Are containers free ofinappropriate material?容器内是否无异物？Is part loading specified,documented and controlled?装料必须定义，记录和控制？Are operators trained inmaterial handling,containment action andproduct segregation in theevent of an equipmentemergency including powerfailure?Are operators trained inmaterial handling,containment action andproduct segregation in theevent of an equipmentemergency including powerfailure?操作者是否得到有关当设备出现紧急情况（包括动力中断时）如何进行材料处理、围堵措施和隔离产品的培训Is the handling, storage andpackaging adequate topreserve product quality?搬运、储存和包装过程中是否能充分保证产品的质量?2.72.8Unplanned or emergency downtime greatly raises the risk of improper processing. Operators shall be trained in material handling, containment action, and productsegregation in the event of an equipment emergency including power failure. Training shall be documented. Work instructions specifically addressing potential types ofequipment emergencies and failures shall be accessible to and understood by equipment operators. These instructions shall address containment/reaction plansrelated to all elements of the process. Evidence shall exist showing disposition and traceability of affected ned or emergency downtime greatly raises the risk of improper processing. Operators shall be trained in material handling, containment action, and productsegregation in the event of an equipment emergency including power failure.计划外或紧急停机的风险大大提高了制程异常的风险。操作者应得到有关当设备出现紧急情况（包括动力中断时）如何进行材料处理、围堵措施和隔离产品的培训Training shall be documented.培训应记录在案。Work instructions specifically addressing potential types of equipment emergencies and failures shall be accessible to and understood by equipment operators. Theseinstructions shall address containment/reaction plans related to all elements of the process.专门处理潜在的设备紧急情况或失效的类型的作业指导书易于被设备操作者得到和理解，这类指导应规定所有与焊接过程有关的围堵/处置措施。Evidence shall exist showing disposition and traceability of affected product.必须有受影响产品的处置和追溯性记录证据。The soldering organization loading/unloading systems, in process handling and shipping process shall be assessed for risk of part damage or other quality concerns forproper ESD prevention and detection (example proper operator ESD protection, work station and storage grounding).组织应对所有上料/卸料过程，过程操作和运输过程中的产品受损或其他与静电预防与探测有关的质量关注点（如作业员的ESD防护，工位和存储接地）。Also all material storage must meet supplier recommendation (example humidity, temperature and expiration date).另外所有材料存储必须符合供应商的建议（如湿度，温度和失效日期）。2.82.9? 2010 Automortive Industry Action Group (AIAG)5 of 6CQI-17Special Process: Soldering System AssessmentVersion 1, Issued 3/2010Special Process: Soldering Process Assessment (General Facility Overview)The contents of all published materials are copyrighted by the Automotive Industry Action Group unless otherwise indicated. All rights are preserved by AIAG, and content may not be altered or disseminated, published, or transferred in part of such content. The information is not to be sold in part or whole to anyone within your organization or to another company. Copyright infringement is aviolation of federal law subject to criminal and civil penalties. AIAG and the Automotive Industry Action Group are registered service marks of the Automotive Industry Action mentQuestionNumberQuestionAre plant cleanliness,housekeeping, environmentaland safe working conditionsconducive to control andimproved quality?工厂的清洁、内部管理、环境及安全工作条件是否有益于质量改进？Are process controlparameters monitored perfrequencies specified inProcess Tables?按过程表规定的频率要求进行过程控制参数的监控？Are out ofcontrol/specificationparameters reviewed andreacted to?是否对失控/超出规格参数进行检讨并对策Are In-Process / Final TestFrequencies performed asspecified in Process Tables?是否按过程表规定的规范及频率要求完成过程/最终的检验/试验？Requirements and GuidancePlant cleanliness, housekeeping, environmental, and working conditions shall be conducive to controlling and improving quality. The soldering organization shallevaluate such conditions and their effect on quality.工厂的清洁、内部管理、环境及工作条件必须有益于质量改进。必须评审这些条件对质量的影响。A housekeeping policy shall be clearly defined and executed.应清楚地规定和执行内部管理制度和政策The facility shall be reviewed for the following items: loose parts on floor; spillage around tanks; overall plant lighting; fumes, temperature and humidity controlled percustomer expectation.必须对设施中下列项目进行评审如：零件散落在地上、容器周围的溢出、工厂的整体照明，烟雾、温度和湿度的管控符合客户期望。Process control parameters shall be monitored per frequencies specified in Process Tables.按过程表规定的频率要求进行过程控制参数的监控Computer monitoring equipment with alarms and alarm logs satisfy the verification requirement. A designated floor person shall verify the process parameters, eg, byinitialing a strip chart or data log.带有警报和警报日志的计算机监控设备需要满足确认要求。需指定专人通过如初始纸带记录和数据日志来核实这些过程参数。Objective EvidenceN/ASatisfactoryNotSatisfactoryNeeds ImmediateAction2.102.112.12Are there documented reaction plans to both out of control and out of tolerance process parameters? Is there documented evidence that reaction plans are followed?对参数失控或超出公差有书面应对措施。是否有书面的证据表明应对措施得到执行？2.13In-Process / Final Test Frequencies shall be performed as specified for critical/function characteristics identified in Process Tables. Refer to Process Tables.按过程表规定的规范及频率要求进行过程/最终的检验/试验，详见过程表。? 2010 Automortive Industry Action Group (AIAG)6 of 6